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[Case Study] High Definition Enhancement of LCD Screens and Double-Sided Decoration

Break through the barriers of mass production with a reverse-thinking approach! Achieving mass production of camera-equipped mobile phones.

We would like to introduce a case where we solved the challenges of enhancing the clarity of LCD screens and achieving dual-sided decoration using our uniquely developed "Double In-Mold Method (W-IMD)." Traditionally, post-processing to enhance the clarity of LCD screens had low yield rates, becoming a barrier to mass production. Additionally, there were conflicting demands for advanced dual-sided decoration in some products. Our company enabled simultaneous decoration on both sides by adopting a reverse-thinking approach of drilling holes in the film and pouring in resin, thus achieving mass production of high-value-added products. 【Case Overview】 ■ Challenges Faced: Post-processing to enhance the clarity of LCD screens had low yield rates, becoming a barrier to mass production. ■ Solution: Independently developed the "Double In-Mold Method (W-IMD)" to enable simultaneous decoration on both sides. ■ Value Created: Achieved mass production of high-value-added products, including camera-equipped mobile phones. *For more details, please download the PDF or feel free to contact us.

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Introduction to the High-Pressure Forming In-Mold Processing Method

High-precision reproduction of designs with a high aspect ratio! High-pressure forming in-mold processing.

"High-Pressure Forming In-Mold Decoration" is a method that can reproduce designs with a high aspect ratio with high precision compared to other decoration techniques. After decorating a thermoplastic film with product designs (patterns, text, etc.) using silk screen printing, the decorated film is pressed against a mold using compressed air in a high-pressure forming machine for preliminary shaping according to the mold's shape. Subsequently, it is inserted into an injection molding mold, and plastic molded parts are produced by integrating it with heated, flowable molding resin material. [Features] - Accurate expression down to fine details - Deep drawing capability (up to ±58mm) - High abrasion resistance - Capable of processing from thin to thick materials - Low VOC emissions (1/20th of painted decoration) For more details, please refer to the catalog or feel free to contact us.

  • plastic
  • Injection Molding Machine
  • In-mold molded parts

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